Effect of plastic strain on brittle fracture: Decoupling of deformation induced dislocation structures and deformation induced microtexture evolution
In the nuclear field, the integrity of components must be ensured throughout their operating life, even in the event of an accident. The demand for justification of component resistance to the risk of sudden rupture is growing, and is being applied to a wide range of piping lines and equipment. The demonstration principle consists in showing that, even in the presence of a defect, the equipment is capable of withstanding the loads it is likely to be subjected to.
Particular attention is paid to brittle fracture by cleavage, because of its unstable and catastrophic nature, which immediately leads to the ruin of the component. Brittle fracture is sensitive to the level of plasticity and triaxiality at the crack tip, which explains the beneficial structural effect often observed on real components compared to laboratory specimens. The industrial challenge is to better understand the role of plasticity in relation to microtexture on brittle fracture, in order to improve current prediction criteria.
In the course of this thesis, the brittle fracture toughness of a ferritic steel will be evaluated after various types of mechanical pre-strain. By the end of the thesis, the candidate will have acquired solid skills in mechanical testing, microscopic analysis and numerical simulation. The work will be carried out between the LISN laboratory of the CEA and the materials center of the Ecole des Mines de Paris.
Development of a multiscale / multimodel boundary condition
In the context of thermalhydraulics, Computational Fluid Dynamics (CFD) codes are widely used for design and safety analysis. CFD codes solve the Navier-Stokes equations in three dimensions. They mostly rely on the Reynolds-averaged formulation of the Navier-Stokes equations. This approach allows for a detailed representation of the flow while requiring a limited numbers of hypotheses (turbulence models, law of the wall). A fine spatial discretisation is needed in order to achieve good prediction capabilities. This implies a large number of control volumes. The computational resources necessary to carry out a calculation at the industrial scale, such as a two-phase flow transient on the entire primary side of a nuclear reactor, are often prohibitive by present-day standards.
In order to cut the computational cost, a coarser spatial discretisation can be retained. Depending on the case of interest, the best practise guidelines of the RANS approach might not all be respected. Further hypotheses need to be added in order to maintain the quality of the model’s predictions. Such models may include pressure drops, heat transfer correlations or mixing terms. This approach is often referred to as a porous media approach.
Regardless of the method, the system of interest is often restricted to an open-loop model, which requires boundary conditions for the equation system to be solved.
Multi-scale coupling methods aim at using each approach where it best suited. The rationale is to reduce the computational burden while capturing the relevant physical phenomena.
Multi-scale coupling can be either one-way or two-way. In a one-way coupling, boundary conditions obtained from a first calculation are used as boundary conditions for another calculation. There is no feedback from the second calculation on the first one. In a two-way coupling, the coupled codes exchange data in the form of boundary conditions, usually at each time step. There is feedback between the two codes. Two-way is the method that is selected in the following.
The boundary conditions used in the standard approach are developed for cases were only macroscopic data are available, flow rate and temperature at the inlet, pressure at the outlet. In the context of a multi-scale coupling, data that are more detailed can be available such as velocity and pressure fields. This thesis work aims at developing boundary conditions, which can take benefit of all the available data in order to make the coupling as seamless as possible.
As an example, in case of two code instances, each one solving a portion of a physical domain relying on the same discretisation and modelling options, the results obtained from these two instances should be identical to that of a single code instance relying on the same discretisation and modelling options solving the entire domain.
Experimental and numerical analysis of fluid-structure interactions in the propagation of rarefaction waves through complex structures in pressurized water reactors
Loss of coolant accident (LOCA) in pressurized water reactors (PWR) leads to fast transient phenomena, such as the propagation of rarefaction waves within the reactor's internal structures. These waves generate transient pressure loads between different areas, such as the reactor core and the bypass zone, which places stress on the baffle. The deformation of this critical structure can compromise the structural integrity of the reactor and complicate the handling of fuel assemblies, particularly their removal after the accident.
The main scientific objective is to develop, implement, and validate new numerical models that allow for a more accurate simulation of rarefaction wave propagation through complex obstacles. The current state of the art relies on simplified models, validated only for simple configurations such as single-orifice plates. However, there is a need to extend these models to more complex geometries, such as plates with multiple holes, using different numerical methods.
The development of a porosity model to represent fuel assemblies is also crucial. The expected results will be validated experimentally and have direct applications for industrial partners EDF and Framatome, enhancing the industrial relevance of this research.
The thesis will adopt a combined approach, both experimental and numerical. The use of the MADMAX platform will allow for the testing of various complex obstacles and the collection of detailed experimental data using specialized sensors. This data will be used to validate the numerical models developed in the EUROPLEXUS software. Additionally, the simulations will include innovative approaches such as a new porosity model for the internal structures of the reactors. Participation in international conferences and publication of results are planned to ensure the scientific dissemination of the findings.
The thesis will be conducted at the DYN laboratory of CEA Paris-Saclay, equipped with unique experimental facilities, such as the MADMAX platform, and has strong expertise in numerical modeling. Several industrial (EDF, Framatome) and academic collaborations will provide a rich environment for the doctoral candidate, with regular exchanges within international networks.
The ideal candidate should possess solid skills in fluid mechanics, structural dynamics, numerical modeling (finite element, finite volume), and programming. Previous experience with tools like EUROPLEXUS will be a plus. An M2 internship may be offered to familiarize the candidate with the methods and tools used in this thesis.
This thesis will enable the doctoral candidate to acquire highly specialized skills in fluid-structure interactions, numerical modeling, and experimentation in an industrial context. These skills are in high demand in the energy, aerospace, and advanced simulation technology sectors, paving the way for careers in applied research or engineering within the industry.
Liquid film condensation modelling for passive: from experiment towards CFD and system codes
Passive systems are being considered for innovative reactors owing to their enhanced safety reliability. Particularly, the Safety Condenser (SACO) ensures the decay heat removal through a passive cooling of the secondary side: steam generated is condensed in a submerged vertical heat exchanger and the condensate returns back to the steam generator by natural circulation. It is therefore essential to accurately predict condensation in numerical codes.
CATHARE-3 is the reference thermalhydraulic code at system scale used in France for safety assessment of pressurised water reactors (PWRs). In particular, CATHARE standard film condensation models are validated against the COTURNE separate effect tests. Designed to validate reflux condensation mode in PWRs, the database involves gravity-driven flows with a certain extent of shear stress. However, the standard model is no longer valid for the SACO operating region, which is dominated by the sheer stress.
Recent works on SACO have shown a systematic overestimation of condensation by CATHARE. The main goal of this thesis is to improve CATHARE-3 condensation heat transfer models by means of experimental data (to be generated within the EASI-SMR European project) and by means of an upscaling methodology from CFD tools, namely Neptune_cfd.
Modeling condensation and solidification of air gases on a cold wall: application to the simulation of the Loss of Vacuum of a liquid hydrogen tank
The increasingly widespread use of liquid hydrogen (LH2), particularly for low-carbon mobility, raises safety issues given its highly flammable nature. One of the major accidents involving cryogenic systems is the air ingress following a rupture of the outer shell of a vacuum-insulated tank. In such an event, the gases in the air liquefy and solidify on the cold walls, resulting in a high heat deposit and sudden system overpressure. The discharge line and the safety devices must be sized to evacuate the cryogenic fluid safely and avoid any risk of explosion. The aim of this thesis is to develop a model to simulate this type of scenario using the CATHARE code. A particular effort will be made to model heat exchange by liquefaction and solidification through the tank wall. This work will benefit from the loss of vacuum experimental campaign to be carried out in LH2 by CEA as part of the ESKHYMO ANR project. In addition, the use of a CFD local-scale simulation tool such as neptune_cfd could help in the construction of models in CATHARE by up-scaling. Finally, the methodology developed will be applied to simulate a system representative of an industrial facility.
Effects of structural heterogeneities on flows through reinforced concrete structures
The containment building is the third safety barrier in nuclear power plants. Its role is to protect the environment in the event of a hypothetical accident by limiting releases to the environment. Its function is therefore closely linked to its tightness, which it must maintain throughout its operating life. Traditionally, the estimation of the leakage rate is based on a good knowledge of the hydric state and potential mechanical disorders, associated with transfer laws (such as permeability) in a chained (thermo-)hygro-mechanical simulation approach. While the mechanical behaviour of the structure is now generally well known, using advanced simulation tools, progress is still needed to improve the understanding and quantification of flows. This is particularly the case in the presence of heterogeneities (cracks, honeycombs, reinforcement, cables, etc.), all of which can locally disrupt permeability. This is the context of the proposed thesis topic. The aim is to improve the understanding and representation of flows through a reinforced concrete structure using an approach that combines experimental tests and modelling. An initial analysis will be used to define an optimised experimental design based on several configurations (leak paths, type of flow, temperature, saturation, etc.), which will then be implemented during the thesis. The results will be analysed in order to characterise empirically the influence of the leakage path on the macroscopic laws classically used (Darcy's law). A more refined simulation approach will then be developed, based on the finite element method. The aim will be to reproduce the experimental results and extend them to the behaviour of containment vessels, thereby improving the modelling tools currently available.
Modelling and simulation of concrete melting and fracture in corium-concrete interaction
In certain accidental situations, it is important to assess the consequences of severe thermal loading on the mechanical behaviour of concrete structures, particularly with regard to potential cracking. This is particularly the case in the study of corium-concrete interaction. As part of the assessment of the consequences of a hypothetical severe accident, a core meltdown may be considered. The molten mixture, known as corium, then spreads into the reactor and comes into contact with the concrete. Various phenomena can occur, leading to partial ablation of the material. Given the stakes involved in terms of environmental protection, it is essential to have modelling tools that can represent the mechanisms involved. The aim of this thesis is to develop a comprehensive simulation methodology to represent the mechanical consequences of corium-concrete interaction, including local-scale modelling to represent the ablation of the cementitious material. Particular attention will be paid to the concrete cracking model (development of a model adapted to severe thermal loading, concrete ablation criteria) and to the thermal-mechanical-flow chaining of tools for representing the penetration of corium into cracks. This work will be carried out in collaboration between CEA SACLAY (which has the first tools for simulating thermomechanical behaviour) and CEA Cadarache (which has numerical and experimental expertise in corium-concrete interaction).
Modeling two-phase flow transitions in the hybrid formalism continuous/dispersed
In the nuclear industry, simulating two-phase flows may require modeling gas pockets and/or plumes of bubbles with varying shapes. These flows transition between dispersed bubbly flows and separated regimes, characterized by large continuous interfaces, and vice versa. The challenge lies in accurately modeling the transitions between these regimes to better understand the complex phenomena that arise. Currently, two different approaches are used: a statistical method for bubbles and an interface reconstruction method for large, highly deformed bubbles or gas pockets. However, combining these methods within a unified framework remains a key scientific challenge.
The proposed PhD work aims to develop a method capable of modeling both the transitions between continuous and dispersed phases as well as their coexistence. This will involve analyzing experimental data, developing numerical tools within the NEPTUNE_CFD code, and validating the approach through academic and industrial case studies. Applications include the modeling of Taylor bubbles, the study of transitions in the METERO H experiment, and the analysis of flows in tube bundles. The expected results will enhance the simulation of these complex flows in industrial contexts.