Phenomenological study of the coupled effects of iodine and oxygen on Iodine induced Stress-Corrosion-Cracking (I-SCC) of zirconium alloys

The Pressurized Water Reactor (PWR) core is composed of fuel assemblies, for which the fuel cladding is the first barrier for the confinement of the fuel and the fission products. Pellet Cladding Interaction (PCI) occurs during increases in the reactor power and results in the expansion of the pellets that produces a thermomechanical loading on the fuel cladding. In conjunction with iodine expelled from the pellet, it can, in theory, lead to the failure of the cladding by Iodine Stress Corrosion Cracking (I-SCC).
The objective of this PhD is to study the phenomenology of I-SCC, in mechanical and chemical conditions as close as possible to the conditions seen by the PWR cladding in PCI (in terms of the oxygen and iodine partial pressures).
The PhD has three main parts. The first part will focus on the study of the effect of the stress on the I-SCC susceptibility of zirconium, at different partial pressures of iodine and oxygen. The tests will be simulated and analyzed using numerical models of the I-SCC process. The second part will focus on the effect of the temperature on I-SCC as a function of the stress, and the partial pressures of iodine and oxygen. The third part will focus on the effect of a thick zirconia layer, at the inner wall of the cladding, on the I-SCC susceptibility of the cladding.

Development of a digital twin of industrial equipment: coupling chemistry / thermo-hydraulics / corrosion

This PhD subject is part of CEA R&D aimed at developing and improving decarbonized technologies for energy production, in response to climate issues. More specifically, it is part of the spent fuel reprocessing stage used in current nuclear reactors. The simulation of the operation and aging of this equipment is a major challenge for the sustainability of the activities of fuel reprocessing plants.
The objective of the thesis is to respond to these challenges, by developing a modeling of the corrosion of one or more equipments in the plants based on their operation. This will require coupling chemical reaction models (in solution and corrosion) with thermo-hydraulic models. These developments will be carried out using modeling tools developed by the CEA.
By making it possible to simulate the corrosion of equipment, the development of such a model will make it possible to optimize its lifespan (by seeking to optimize its operation, for example) or to accurately estimate (and therefore anticipate) the time needed for its replacement.

Development of an automated and miniaturised system for the isotopic analysis of nuclear samples

Miniaturisation, which is the process of reducing an object’s, a method’s or a function’s dimensions while preserving or even upgrading its performances as compared to the classical scale, has a particular interest in the field of analytical chemistry for nuclear applications. Indeed, most of the analyses are performed in gloveboxes where miniaturisation and automation are a direct solution to the need for reduced doses and waste volumes. This PhD aims at developing a miniaturised and automated system, in a glove box, for performing high-precision isotopic measurements. This system will use capillary electrophoresis (CE) hyphenated with a nuclearised multicollector ICP-MS (MC-ICP-MS). During this PhD, the student will make use of micro-machining machines and 3D printers to develop an ergonomic system which will then be coupled to last generation MC-ICP-MS instruments available in our laboratory. The project will be focused on the conception of the automated system and its integration in the glove box, and on the further development of the existing CE method in order to perform isotopic and elemental analyses with nuclear samples. This PhD is hosted in a laboratory internationally recognized for its ability to carry out high precision isotopic measurements. An analytical chemistry curriculum is expected and a Master 2 internship is available before this PhD.

Brittle fracture of low alloy steels: sensitivity of mesosegregation regions to quenching and tempering conditions

The pressure vessels of the primary circuit of French nuclear power plants are made by assembling low-alloy steel components, forged from high-tonnage ingots (> 100t) that solidify in a non-uniform manner. The high thickness of the component also implies that the evolution of temperature during post-forging heat treatments vary significantly depending on the position in the thickness of the component. These two effects contribute to producing heterogeneous microstructures that can significantly weaken the material.
The scientific objective of this thesis is to evaluate which elements within the microstructure are responsible, and in what proportion, for increased embrittlement of the material for certain unfavorable heat treatment conditions. Conversely, better identifying the range of heat treatment conditions for which this embrittlement of the material remains contained, for a given initial microstructure, is an objective with high industrial stakes. Several heat treatments have already been applied to coupons from a rejected industrial component before subjecting them to Charpy impact toughness tests, in the field of the brittle to ductile transition of the material. Instrumented mechanical tests will be conducted as well as advanced fractographic and microstructural analyses in order to identify the evolution of the nature of the initiation sites according to the heat treatment conditions. These elements will then be integrated into a local approach to fracture model developed specifically to account for the effects of microstructural variations on the resistance to brittle fracture of low-alloy steels.

Bottom-up study of Ionic Transport in Unsaturated Hierarchical Nanoporous Materials : application to cement-based materials

Ion transport is critical in determining the durability of cement-based materials and, therefore, the extension of service life of concrete (infra)structures. Transport phenomena determine the containment capacity of concrete, which is crucial in the design and asset management of concrete infrastructures for energy production. Under most service conditions, concrete exists in unsaturated conditions. Anomalous transport has been associated with cement-based materials, and the reasons behind such deviations from the expected behavior of other porous materials may stem from nanoscale processes.

Research efforts have aimed to correlating material composition and microstructure to transport properties and durability. However, to date, the majority of predictive modeling of durability does not explicitly account for nanoscale processes, which are fundamental in determining transport properties. Recent advances have been made in quantifying the behavior of confined water in various phases present in cement systems. Calcium silicate hydrates (C-S-H) are the main hydrated phase in cement-based materials and present nanopores in the micro and mesopore range. The effects of desaturation remain however to be fully worked out. A fundamental understanding of transport processes requires a multiscale framework in which information from the molecular scale reverberates across other relevant scales (in particular, the mesoscale associated with C-S-H gel porosity (~nm), capillary porosity, and interfacial transition zone (~µm) up to the macroscopic scale of industrial application in cement-based materials).

The goal of this PhD work is to evaluate the ionic transport of chlorides, a critical species for the durability of concrete, under non-saturated conditions by combining small-scale simulations, multiscale modelling and experimentation in a bottom-up approach. The work will focus on the C-S-H. The project aims to characterize the effects of desaturation on the nanoscale processes driving transport of chlorides.

oxygen ordering in zirconium: mechanisms, kinetics and associated mechanical properties

The aim of this work is to study the properties of binary zirconium-oxygen (Zr-O) alloys, particularly in the context of nuclear applications. Traditionally, oxygen is considered to be in solid solution in the zirconium matrix, without the formation of ordered compounds such as Zr6O or Zr3O. However, recent studies suggest that at temperatures below 600°C, ordered compounds can form, affecting the solubility limit of oxygen. These compounds, observed after heat treatments, could modify the mechanical properties of Zr-O alloys, particularly at room temperature and up to 350°C. The proposed thesis seeks to understand these mechanisms through X-ray diffraction and electron microscopy experiments, in order to study the arrangement of oxygen, the thermal stability of the compounds and their impact on plastic deformation. The aim is to optimise the use of these alloys in nuclear reactors.

Dislocation glide in body-centered-cubic high-entropy alloys

High entropy alloys are single-phase multi-component solid solutions, all elements being present in high concentrations. This class of materials has significant improvements in mechanical properties over "conventional" alloys, particularly their high strength at high temperature. It is commonly accepted that good mechanical performance comes from the interactions of dislocations with the alloying elements and that at high temperature interstitial impurities or interstitial doping, such as oxygen, carbon or nitrogen, play a preponderant role. The study of plasticity in concentrated alloys with a body-centered cubic crystal structure in the high temperature range therefore constitutes the objective of this PhD thesis. The associated technological challenges are important, these alloys being promising structural materials, notably for nuclear applications where operating temperatures above room temperature are targeted.
This work aims to understand and model the physical mechanisms controlling the mechanical strength of these alloys at high temperature, by considering different concentrated alloys of increasing complexity and by using atomistic simulations, in particular ab initio electronic structure calculations. We will first focus on the binary alloy MoNb before extending to the ternary alloys MoNbTi and MoNbTa and studying the impact of oxygen impurities on plastic behavior of these alloys. We will model the dislocation cores and analyze their interaction with interstitial and substitutional elements in order to determine the energy barriers controlling their mobility. Based on these ab initio results, we will develop strengthening models notably allowing us to predict the yield strength as a function of temperature and alloy composition.
This work will be carried out within the framework of the DisMecHTRA project funded by the French National Research Agency, allowing in particular to compare our strengthening models with the data from the experiments which are planned in the project (mechanical tests and transmission electron microscopy), and which will be carried out by the other partners (CNRS Toulouse and Thiais). The PhD thesis, hosted at CEA Saclay, will be co-supervised by a team from CEA Saclay and MatéIS (CNRS Lyon).

Online analysis of actinides surrogates in solution by LIBS and AI for nuclear fuel reprocessing processes

The construction of new nuclear reactors in the coming years will require an increase in fuel reprocessing capacity. This evolution requires scientific and technological developments to update process monitoring equipment. One of the parameters to be continuously monitored is the actinide content in solution, which is essential for process control and is currently measured using obsolete technologies. We therefore propose to develop LIBS (laser-induced breakdown spectroscopy) for this application, a technique well suited for quantitative online elemental analysis. As actinide spectra are particularly complex, we shall use multivariate data processing approaches, such as several artificial intelligence (AI) techniques, to extract quantitative information from LIBS data and characterize measurement uncertainty.
The aim of this thesis is therefore to evaluate the performance of online analysis of actinides in solution using LIBS and AI. In particular, we aim to improve the characterisation of uncertainties using machine learning techniques, in order to strongly reduce them and to meet the monitoring needs of the future reprocessing plant.
Experimental work will be carried out on non-radioactive actinide simulants, using a commercial LIBS equipment. The spectroscopic data will drive the data processing part of the thesis, and the determination of the uncertainty obtained by different quantification models.
The results obtained will enable publishing at least 2-3 articles in peer-reviewed journals, and even to file patents. The prospects of the thesis are to increase the maturity level of the method and instrumentation, and gradually move towards implementation on a pilot line representative of a reprocessing process.

Understanding and Modeling Laser Cutting Mechanisms for Dismantling

For over 30 years, the Assembly Technologies Laboratory (LTA) at CEA Saclay has been conducting research to develop innovative tools for the dismantling of nuclear facilities, by designing laser cutting processes to work in hostile environments. This technology is suitable to cut thick materials, either in air or underwater, and has proven particularly effective for dismantling operations due to its precision and ability to limit aerosol generation. Today, this technology is considered safe and reliable, thanks to the efforts achieved through the European project "LD-SAFE".
However, technical challenges remain, particularly the management of residual laser energy, which, by propagating beyond the cut piece, can damage surrounding structures.
Initial studies, including a PhD thesis, have made it possible to develop numerical models to predict and control this energy, yielding significant advancements. Nevertheless, technological challenges remain, such as handling thicker materials (>10 mm), cutting multi-plate configurations, and considering the addition of oxygen to improve cutting efficiency.
The objective of the PhD is to address these challenges and to gain a better understanding of the laser cutting process and the propagation of residual laser energy. The doctoral student will refine the numerical model to predict its impact on background structures, particularly for thick materials and multi-plate configurations. The work will include the development of a multiphysics model, validated by experiments, with a particular focus on the effect of oxygen, the creation of simplified models, and adaptation for use by operators.
The PhD will be conducted in collaboration between the Assembly Technologies Laboratory (LTA) at CEA Saclay and the Dupuy de Lôme Research Institute (IRDL - UMR CNRS 6027) at the University of South Brittany (Lorient).

Stabilization of secondary phases in nanoreinforced ferritic steels: High-throughput screening approach of chemical compositions

Ferritic steels reinforced by oxide dispersion strengthening (ODS) are considered for use in 4th Generation and fusion nuclear reactors due to their excellent thermomechanical properties and stability under irradiation. However, these steels are weakened by secondary phases resulting from complex interactions between alloying elements and interstitials (C, N, O) introduced during their processing. Some alloying elements (such as Nb, V, Zr, Hf) could potentially stabilize these undesirable phases and mitigate their detrimental effects on the mechanical behavior of ODS steels. This thesis aims to develop a high-throughput screening method to identify optimal alloy compositions by combining rapid fabrication and characterization techniques. The PhD student will synthesize various compositions of ODS steels through powder metallurgy and carry out chemical, microstructural, and mechanical characterizations. This work will enhance the understanding of interstitial stabilization mechanisms and propose effective methodologies for characterizing new materials. The PhD student will gain in-depth knowledge in metallurgy and data processing, providing opportunities in industry, nuclear start-ups, and research.

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