Optimization of transports in the Gas Diffusion Layers of Proton Exchange Membrane Fuel Cells: Artificial Intelligent as a support to define optimal porous structures and usage
The design and manufacturing of innovative materials with required properties is a key objective for developing advanced technologies in the field of energy, such as Hydrogen and Alcaline fuel cells and Electrolysers. These improvements will contribute to propose even more attractive low-carbon electrical energy systems, with reduced pollution and green-house effects.
This thesis focuses on the Gas Diffusion Layer (GDL) which plays a crucial role on the performance and durability of Proton Exchange Membrane Fuel Cell (PEMFC).
Your main aim will be to set-up a numerical approach so as to propose improved porous structures to optimize the different transports inside a GDL, for given targets and constraints. To do so, you will make the bridge between advanced modeling of (electrical, heat, liquid, gas) transports in 3D porous media and artificial intelligence. You will then analyze the influence of the operating conditions on such optimal structures and propose design recommendations.
This work will be conducted in close relationship between world-renowned scientific actors : the fuel cells and the modelling teams of CEA/LITEN (Grenoble), the specialists of transports in porous media at CNRS/IMFT (Toulouse), and the specialists of GDL, modeling and AI at FZJ (Juelich, https://www.fz-juelich.de/en).
Scientific publications are expected and patents could also be proposed.
Development of Single-Ion Eutectogel Electrolytes through Polymerization of Deep Eutectic Solvents (DES)
The proposed PhD thesis focuses on the development of innovative polymer electrolytes for next-generation batteries, aimed at improving the safety and performance of energy storage systems.
Polymer electrolytes represent a promising solution to replace traditional liquid electrolytes. However, their development is limited by challenges related to ionic conductivity and low ion transport numbers. The addition of Deep Eutectic Solvents (DES) into the polymer matrix enhances ionic conductivity. Furthermore, the "single-ion" approach, based on grafting the counter-ion onto the polymer chain, leads to unipolar conduction.
CEA has recently developed "single-ion eutectogel" electrolytes, obtained by polymerizing a DES composed of a single-ion monomer and a hydrogen bond donor (HBD). These electrolytes exhibit very promising performance, achieving unipolar ionic conductivities greater than 0.1 mS/cm at room temperature. However, it is essential to further explore the relationships between formulation, structure, and properties, as well as the conduction mechanisms within these materials, in order to continue their development.
The thesis will be structured in three main phases:
Study of the reference system: Establish a research methodology to link polymerizable formulations, polymer structure, and their electrochemical properties. This will include the study of the starting DES and the electrolyte resulting from its polymerization. The study of conduction mechanisms within these electrolytes will be a central focus of this phase.
Optimization of properties: Based on the results from the previous phase, optimize the properties of the electrolytes through formulation work to select the most promising electrolyte for the next phase.
Integration into a complete system: Explore the integration of the electrolyte into a battery cell, using the in situ polymerization process to synthesize the electrolyte directly within the cell.
Physicochemical techniques (NMR, DSC, TGA, FTIR, RAMAN, SEC, SAXS, ...) and electrochemical techniques (EIS, CV, GCPL, ...) will be used throughout the project.
The PhD will be carried out in collaboration with CEA and LEPMI, providing access to state-of-the-art infrastructures and recognized expertise in formulation, polymer chemistry, and polymer electrolyte electrochemistry.
Relationship between the nature of hard carbons and the properties of electrodes for Na-ion batteries
Hard carbons are the most commonly used negative electrode materials in Na-ion batteries. Their capacity exceeding 300 mAh/g, low operating voltage, long lifespan, and power performance make them the best option for commercializing Na-ion batteries. However, several challenges remain to approach the performance of low-impact Li-ion technologies like LF(M)P/graphite. One major limitation is their low volumetric density. Their disordered nature and resulting microporosity lead to a lower skeletal density compared to graphite. This significantly affects both the volumetric and gravimetric energy densities due to the difficulty of compressing the electrodes.
The main objective of this thesis is to establish a link between the material's skeletal density and the electrode's calendering capability to reduce its porosity. First, we will evaluate the relationship between the structure, morphology, and surface state of hard carbon and the electrode's density. We will attempt to understand the impact of calendering on the material’s properties. Then, we will assess the tortuosity and conductivity of hard carbon electrodes to predict their performance. Finally, we will work on improving and optimizing the electrodes in terms of energy densities, focusing particularly on electrode formulations.
Modelling/Simulation of the synthesis of anti-corrosion coatings using the MOCVD process for low-carbon energy production
The durability of materials used in many areas of energy production is limited by their degradation in the operating environment, which is often oxidising and at high temperature. This is particularly true of High Temperature Electrolysers (HTE) for the production of ‘green’ hydrogen, or the fuel cladding used in nuclear reactors to produce electricity. Anti-corrosion coatings can/should be applied to improve the lifespan of these installations, thereby conserving resources. A process for synthesising coatings using a reactive vapour route with liquid organometallic precursors (DLI - MOCVD) appears to be a very promising process.
The aim of this thesis is to model and simulate the DLI-MOCVD coating synthesis process for the two applications proposed above. Simulation results (deposition rate, deposit composition, spatial homogeneity) will be compared with experimental results from large-scale ‘pilot’ reactors at the CEA in order to optimise the model's input parameters. On the basis of this CFD simulation/experiments dialogue, the optimum conditions for deposition on a scale 1 component will be proposed. A coupling between CFD simulations and Machine Learning will be developed to accelerate the change of scale and the optimisation of scale 1 deposits.
Implicit/explicit transition for numerical simulation of Fluid-Structure Interaction problems treated by immersed boundary techniques
In many industrial sectors, rapid transient phenomena are involved in accident scenarios. An example in the nuclear industry is the Loss of Primary Coolant Accident, in which an expansion wave propagates through the primary circuit of a Pressurized Water Reactor, potentially vaporizing the primary fluid and causing structural damage. Nowadays, the simulation of these fast transient phenomena relies mainly on "explicit" time integration algorithms, as they enable robust and efficient treatment of these problems, which are generally highly non-linear. Unfortunately, because of the stability constraints imposed on time steps, these approaches struggle to calculate steady-state regimes. Faced with this difficulty, in many cases, the kinematic quantities and internal stresses of the steady state of the system under consideration at the time of occurrence of the simulated transient phenomenon are neglected.
Furthermore, the applications in question involve solid structures interacting with the fluid, undergoing large-scale deformation and possibly fragmenting. A immersed boundary technique known as MBM (Mediating Body Method [1]) recently developed at the CEA enables structures with complex geometries and/or undergoing large deformations to be processed efficiently and robustly. However, this coupling between fluid and solid structure has only been considered in the context of "fast" transient phenomena treated by "explicit" time integrators.
The final objective of the proposed thesis is to carry out a nominal regime calculation followed by a transient calculation in a context of fluid/immersed-structure interaction. The transient phase of the calculation is necessarily based on "explicit" time integration and involves the MBM fluid/structure interaction technique. In order to minimize numerical disturbances during the transition between nominal and transient regimes, the calculation of the nominal regime should be based on the same numerical model as the transient calculation, and therefore also rely on an adaptation of the MBM method.
Recent work defined an efficient and robust strategy for calculating steady states for compressible flows, based on "implicit" time integration. However, although generic, this approach has so far only been tested in the case of perfect gases, and in the absence of viscosity.
On the basis of this initial work, the main technical challenges of this thesis are 1) to validate and possibly adapt the methodology for more complex fluids (in particular water), 2) to introduce and adapt the MBM method for fluid-structure interaction in this steady-state calculation strategy, 3) to introduce fluid viscosity, in particular within the framework of the MBM method initially developed for non-viscous fluids. At the end of this work, implicit/explicit transition demonstration calculations with fluid-structure interaction will be implemented and analyzed.
An internship can be arranged in preparation for thesis work, depending on the candidate's wishes.
[1] Jamond, O., & Beccantini, A. (2019). An embedded boundary method for an inviscid compressible flow coupled to deformable thin structures: The mediating body method. International Journal for Numerical Methods in Engineering, 119(5), 305-333.
Improving phase field damage models - Application to vitroceramic materials subjected to self-irradiation
The vitrification of nuclear waste is a solution currently adopted for the storage of nuclear waste. The vitroceramic materials considered for this application consist of a glass matrix and inclusions of crystalline phases. Rich in radioactive elements, these inclusions undergo self-irradiation resulting in their swelling, which may cause cracking of the glass matrix. It is necessary to know the maximum amount of inclusions below which the material does not crack. An experimental study on radioactive materials, produced and monitored over time, is excessively expensive and the development of a numerical approach could make it possible to better target the materials to be studied.
Following Gérald Feugueur's thesis work on the subject, which highlighted the difficulty of current models in dissociating crack initiation and propagation, the main goal is to develop and test an improved phase field model incorporating an elasticity-independent crack nucleation criterion, based on regularized models of softening plasticity. The model will be implemented using the finite element method (FEniCS code) and an alternative method using Fourier transforms (AMITEX code). Following cross-validation, the most efficient implementation will be selected for application to large-scale 3D microstructures. Close exchanges with CEA Marcoule will enable us to characterize the microstructure of the materials, and an experiment currently underway should enable us to analyze the potential cracking of these materials under self-irradiation.
Compréhension et modélisation du transport des gaz dans un combustible UO2 présentant plusieurs familles de porosités
Sans objet (candidats français uniquement pour cette thèse)
Development of highly reactive bio-based polyhydroxyurethanes for the substitution of isocyanates in polyurethanes
Polyurethanes are thermosetting materials with significant environmental impacts. They are primarily synthesized from isocyanates, which are highly hazardous substances (toxic, sensitizing, and some even classified as CMR - Carcinogenic, Mutagenic, or Reprotoxic) and are subject to REACH restrictions. In this context, polyhydroxyurethanes (PHUs) offer several advantages: (i) they are more easily bio-based compared to conventional PUs, (ii) their synthesis does not involve isocyanates, but (iii) instead allows for CO2 sequestration. However, the precursors used in the synthesis of PHUs (cyclic carbonates and amines) exhibit much lower reactivity than isocyanates, resulting in curing times that are currently incompatible with the temperatures and production rates required for this type of material.
Several research directions have been proposed to optimize PHU curing kinetics, focusing on the identification of (i) new cyclic carbonate and amine precursors chemically substituted at the a or ß positions of the reactive group, and (ii) new high-performance catalysts capable of activating both types of precursors used in synthesis.
In this context, the PhD candidate will be tasked with synthesizing new cyclic carbonate and amine precursors and studying their reactivity to identify the most favorable conditions for the synthesis of highly reactive PHUs. The results obtained during this work will then be analyzed using symbolic Artificial Intelligence models developed at CEA.
This PhD project is part of the PHURIOUS project, funded by the PEPR DIADEM program, which aims to integrate high-throughput synthesis and characterization techniques in polymer chemistry with digital tools, including DFT calculations, molecular dynamics simulations AI approaches.
Development of a multi-criteria comparison tool for electrochemical stationary storage systems
Use of stationary storage systems is now essential to keep pace with changes in the electricity grid and the growing integration of intermittent renewable energies such as solar and wind power. The choice of a storage solution is based on a number of criteria, including performance, lifetime, environmental impact, safety, regulatory constraints and, of course, economics.
The laboratory possesses comparative data on these different criteria, via experimental studies and feedback on existing systems. In addition, an initial software tool has been developed to assess environmental impact using LCA (Life Cycle Assessment). The aim of this thesis work is to integrate these different components into a broader comparison tool with a multi-criteria approach, targeting specific case studies and a limited number of storage technologies that have reached sufficient maturity for the available data to be reliable.
High yield strength austenitic stainless steels for nuclear applications: numerical design and experimental study
The PhD thesis is part of a project that aims at designing new austenitic stainless steels grades for nuclear applications, which are specifically suitable to in-service conditions encountered by the components and to the manufacturing process. More precisely, the subject deals with bolt steels achieved by controlled nitriding of powders which are then densified by hot isostatic pressing. Indeed, current bolt steel grades may suffer from stress corrosion cracking, while nitriding allows to increase the chromium content, which is beneficial from that point of view.
The study will start by the definition of specifications and associated criteria, then CALPHAD calculations in the Fe-Cr-Ni-Mo-X-N-C system will be done to define promising compositions. Then, selected compositions will be supplied as powders. The behaviour of powders during nitriding will be studied and modelled. Samples will be nitrided, densified and heat treated. One grade will be then selected and fully characterised: mechanical properties and deformation mechanisms, corrosion behaviour. One important objective is to demonstrate the advantages of the new grade compared to the industrial solution.