Thermal Barrier Coatings with enhanced mechanical properties performed by plasma spraying

Increasing the performance of aircraft gas turbines requires improvements in the materials used in the combustion chamber and on the parts at the outlet of the chamber. Widely used in the aerospace industry, plasma spraying enables the application of low-conductivity ceramic coatings that provide a thermal barrier protection for metal parts. The mechanical stress observed require coatings that are increasingly resistant in mechanical terms. As a result, the thesis will focus on developing plasma-sprayed thermal barrier coatings with increased mechanical strength while maintaining good thermal insulation compared to the state of the art yttria stabilized zirconia thermal barrier coating currently used in gas turbine engines. For example, particular attention will be paid to toughness, which is the ability of a material to resist fracture in the presence of a crack. Factors that can influence toughness include composition, microstructure, and the addition of reinforcements. The use of original solutions, such as bio-inspired ones, is also a possibility.

Synthesis of organic aerogels from polydicyclopentadiene derivatives

The study of inertial confinement fusion of the deuterium + tritium (DT) mixture has long been a research focus at the CEA. Experiments related to this topic, carried out within the Laser Mégajoule (LMJ) facility, require the use of materials with specific properties. This includes, among others, polymer foams (organic aerogels) used as pre-ignition targets. Such materials must combine very low density with sufficient mechanical strength to be compatible with the preparation process employed.
In this context, the objective is to develop CHx polymeric aerogels based on polydicyclopentadiene (pDCPD) and other polymers derived from ring-opening metathesis polymerization (ROMP), in order to produce materials that are (i) of low apparent density (target value in the project: below 50 mg/cc), (ii) homogeneous, (iii) exhibiting fine (open) nano-porosity, and (iv) machinable.
The proposed PhD work would focus on three main areas:
1. The synthesis of new (co-)monomers
2. The preparation of organic aerogels
3. The exploitation of data using AI (opportunity)

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