Mechanical degradation of Solid Oxide Cells: impact of operating and failure modes on the performances

Solid oxide cells (SOCs) are electrochemical devices operating at high temperature that can directly convert fuel into electricity (fuel cell mode – SOFC) or electricity into fuel (electrolysis mode – SOEC). In recent years, the interest on SOCs has grown significantly thanks to their wide range of technological applications that could offer innovative solutions for the transition toward a renewable energy market. However, despite of all their advantages, the large-scale industrialization of this technology is still hindered by the durability of SOCs. Indeed, the SOCs remain limited by various degradation phenomena including mechanical damage in the electrodes. For instance, the formation of micro-cracks in the so-called ‘hydrogen’ electrode is a major source of degradation. However, the precise mechanism and the full impact of the micro-cracks on the electrode performances are still unknown. By a multi-physic modelling approach, it is proposed in this thesis (i) to simulate the damage in the microstructure of the electrode and (ii) to calculate its impact on the loss of performances. Once the model validated on dedicated experiments, a sensitivity analysis will be conducted to provide relevant guidelines for the manufacturing of improved robust and performant electrodes.

Thermal Barrier Coatings with enhanced mechanical properties performed by plasma spraying

Increasing the performance of aircraft gas turbines requires improvements in the materials used in the combustion chamber and on the parts at the outlet of the chamber. Widely used in the aerospace industry, plasma spraying enables the application of low-conductivity ceramic coatings that provide a thermal barrier protection for metal parts. The mechanical stress observed require coatings that are increasingly resistant in mechanical terms. As a result, the thesis will focus on developing plasma-sprayed thermal barrier coatings with increased mechanical strength while maintaining good thermal insulation compared to the state of the art yttria stabilized zirconia thermal barrier coating currently used in gas turbine engines. For example, particular attention will be paid to toughness, which is the ability of a material to resist fracture in the presence of a crack. Factors that can influence toughness include composition, microstructure, and the addition of reinforcements. The use of original solutions, such as bio-inspired ones, is also a possibility.

Thermodynamic and experimental approach of the reactivity in multi-constituted Silicon-Metal-Carbon systems for ceramic brazing

The development of ceramic-based material assemblies plays a fundamental role in technological innovation in many engineering fields. The choice of materials and joining process must ensure a functional, reliable and durable assembly, whose properties comply with the specifications of the application.
The PhD thesis is part of the development of brazing alloys optimized for the joining of ceramics (primarily silicon carbide) considered for various applications in harsh environments, particularly in the field of energy. Indeed, the design of these materials requires a good knowledge of the reactivity at the liquid alloy / ceramic interface. In this context, the thesis will contribute to the development of a thermodynamic and experimental approach to predict and understand the reactivity in multi-constituted Si-Metal-Carbon systems. This work includes a study of the wetting and interfacial reactivity of selected alloys (wetting and brazing experiments, fine characterization of the interfaces by different techniques such as FEG-SEM, X-ray diffraction, TEM, XPS) with the support of thermodynamic modelling using the CALPHAD method. This highly experimental work will be carried out in a dynamic and collaborative environment.

Integrated material–process–device co-optimization for the design of high-performance RF transistors on advanced nanometer technologies

This PhD research focuses on the integrated co-optimization of materials, fabrication processes and device architectures to enable high-performance RF transistors on advanced nanometer-scale technologies. The work aims to understand and improve key RF figures of merit—such as transit frequency, maximum oscillation frequency, noise behaviour and linearity—by establishing clear links between material choices, process innovations and transistor design.

The project combines experimental development, structural and electrical characterization, and advanced TCAD simulations to analyse the strengths and limitations of different integration schemes, including FD-SOI and emerging 3D architectures such as GAA and CFET. Particular attention will be given to the engineering of optimized spacers, gate stacks, junction placement and epitaxial source/drain materials in order to minimize parasitic effects and enhance RF efficiency.

By comparing planar and 3D device platforms within a unified modelling and characterization framework, the thesis aims to provide technology guidelines for future generations of energy-efficient RF transistors targeting applications in 5G/6G communications, automotive radar and low-power IoT systems.

Instrumented PCB for predictive maintenance

The manufacturing of electronic equipment, and more specifically Printed Circuit Boards (PCBs), represents a significant share of the environmental impact of digital technologies, which must be minimized. Within a circular economy approach, the development of monitoring and diagnostic tools for assessing the health status of these boards could feed into the product’s digital passport and facilitate their reuse in a second life. In a preventive and prescriptive maintenance perspective, such tools could extend their lifespan by avoiding unnecessary periodic replacement in applications where reliability is a priority, as well as adapting their usage to prevent premature deterioration.
This PhD proposes to explore innovative instrumentation of PCBs using ‘virtual’ sensors, advanced estimators powered by measurement modalities (such as piezoelectric, ultrasonic, etc.) that could be integrated directly within the PCBs. The objective is to develop methods for monitoring the health status of the boards, both mechanically (fatigue, stresses, deformations) and electronically.
A first step will consist of conducting a state-of-the-art review and simulations to select the relevant sensors, define the quantities to be measured, and optimize their placement. Multi-physics modeling and model reduction will then make it possible to link the data to PCB integrity indicators characterizing its health status. The approach will combine numerical modeling, experimental validations, and multiparametric optimization methods.

Towards automated and reconfigurable microfluidic platforms for the study and development of nuclear fuel recycling processes

The main objective of this PhD project is the design and development of the first automatic and reconfigurable microfluidic platform dedicated to research and development on the nuclear fuel cycle. In a context where mastering nuclear processes remains a key challenge, both for energy production and for the sustainable management of nuclear materials, microfluidic devices represent a particularly promising approach. These autonomous laboratories on a chip have already demonstrated their potential in various fields, such as chemistry, materials science, and biology. Their application to nuclear processes would help reduce radiation exposure risks, minimize waste generation, and optimize resources by enabling a larger number of experiments to be performed safely, quickly, and reproducibly. For about a decade, the DMRC has been conducting phenomenological studies on the main stages of the nuclear process (dissolution, solvent extraction, precipitation, etc.) using microfluidic devices. In parallel, it has developed PhLoCs (Photonic-Lab-on-Chips), which allow the miniaturization of several analytical techniques (UV-Vis spectroscopy, LES, holography, etc.) and their integration for online monitoring of the investigated phenomena. Nevertheless, no truly autonomous and fully automated platform currently exists that combines process execution with integrated analytical monitoring.
The aim of this PhD work is therefore to make a decisive step by designing a modular device where several functional chips can be assembled, some dedicated to process operations (e.g., uranium/plutonium separation) and others to online measurements, within a flexible configuration adapted to nuclear environments. In addition, the research will focus on integrating new instrumental techniques directly on chips, such as FTIR and UV-Vis-NIR spectroscopies, which are crucial for studying critical process steps, including solvent degradation. This project thus aims to establish the foundations of next-generation microfluidic platforms that combine safety, modularity, and performance to advance nuclear fuel cycle research. At the end of the PhD, the candidate will have developed unique expertise in microfluidics applied to nuclear processes, combining optical instrumentation and automation. These skills will offer strong career opportunities in research and advanced process engineering.

Electron beam probing of integrated circuits

The security of numerical systems relies on cryptographic chains of trust starting from the hardware up to end-user applications. The root of chain of trust is called a “root of trust” and takes the form a dedicated Integrated Circuit (IC), which stores and manipulates secrets. Thanks to countermeasures, those secrets are kept safe from extraction and tampering from attackers.
Scanning Electron Microscope (SEM) probing is a well-known technique in failure analysis that allows extracting such sensitive information. Indeed, thanks to a phenomenon known as voltage contrast, SEM probing allows reading levels of transistors or metal lines. This technique was widely used in the 90s on ICs frontside, but progressively became impractical with the advance of manufacturing technologies, in particular the increasing number of metal layers. Recent research work (2023) showed that SEM-based probing was possible from the backside of the IC instead of frontside. The experiments were carried-out on a quite old manufacturing technology (135 µm). Therefore, it is now essential to characterize this threat on recent technologies, as it could compromise future root of trusts and the whole chains of trust build on top of them.
The first challenge of this PhD is to build a reliable sample preparation process allowing backside access to active regions while maintaining the device functional. The second challenge is to characterize the voltage contrast phenomenon and instrument the SEM for probing active areas. Once the technique will be mature, we will compare the effect of the manufacturing technology against those threats. The FD-SOI will be specifically analyzed for potential intrinsic benefits against SEM probing.

Design and Optimisation of an innovative process for CO2 capture

A 2023 survey found that two-thirds of the young French adults take into account the climate impact of companies’ emissions when looking for a job. But why stop there when you could actually pick a job whose goal is to reduce such impacts? The Laboratory for Process Simulation and System analysis invites you to pursue a PhD aiming at designing and optimizing a process for CO2 capture from industrial waste gas. One of the key novelties of this project consists in using a set of operating conditions for the process that is different from those commonly used by industries. We believe that under such conditions the process requires less energy to operate. Further, another innovation aspect is the possibility of thermal coupling with an industrial facility.

The research will be carried out in collaboration with CEA Saclay and the Laboratory of Chemical Engineering (LGC) in Toulouse. First, a numerical study via simulations will be conducted, using a process simulation software (ProSIM). Afterwards, the student will explore and propose different options to minimize process energy consumption. Simulation results will be validated experimentally at the LGC, where he will be responsible for devising and running experiments to gather data for the absorption and desorption steps.

If you are passionate about Process Engineering and want to pursue a scientifically stimulating PhD, do apply and join our team!

Understanding the mechanisms of oxidative dissolution of (U,Pu)O2 in the presence of Ag(II) generated by ozonation

The recycling of plutonium contained in MOx fuels, composed of mixed uranium and plutonium oxides (U,Pu)O2, relies on a key step: the complete dissolution of plutonium dioxide (PuO2). However, PuO2 is known to dissolve only with great difficulty in the concentrated nitric acid used in industrial processes. The addition of a strongly oxidizing species such as silver(II) significantly enhances this dissolution step—this is the principle of oxidative dissolution. Ozone (O3) is used to continuously regenerate the Ag(II) oxidant in solution.

Although this process has demonstrated its efficiency, the mechanisms involved remain poorly understood and scarcely documented. A deeper understanding of these mechanisms is essential for any potential industrial implementation.
The aim of this PhD work is to gain insight into the interaction mechanisms within the HNO3/Ag/O3/(U,Pu)O2 system. The research will be based on a parametric experimental study of increasing complexity. First, the mechanisms of generation and consumption of Ag(II) will be investigated in the simpler HNO3/Ag/O3 system. In a second phase, the influence of various parameters on the oxidative dissolution of (U,Pu)O2 will be examined. The results will lead to the development of a kinetic model describing the dissolution process as a function of the studied parameters.

At the end of this PhD, the candidate—preferably with a background in physical chemistry—will have acquired advanced expertise in experimental techniques and kinetic modeling, providing a strong foundation for a career in academic research or industrial R&D, both within and beyond the nuclear sector.

Analysis and design of dispersion-engineered impedance surfaces

Dispersion engineering (DE) refers to the control of how electromagnetic waves propagate in a structure by shaping the relationship between frequency and phase velocity. Using artificially engineered materials and surfaces, this relationship can be tailored to achieve non-conventional propagation behaviors, enabling precise control of dispersive effects in the system. In antenna design, dispersion engineering can enhance several key aspects of radiation performance, including gain bandwidth, beam-scanning accuracy, and in general the reduction of distortions that arise when the operating frequency changes. It can also enable additional functionalities, such as multiband operation or multifocal behavior in lens- and reflector-based antennas.

This thesis aims to investigate the underlying physics governing the control of phase and group velocities in two-dimensional artificial surfaces with frequency-dependent effective impedance properties. A particular emphasis will be placed on spatially fed architectures, such as transmitarrays and reflectarrays, where dispersion plays a crucial role. The objective is to derive analytical formulations within simultaneously control of both group and phase delay, develop general models, and assess the fundamental limitations of such systems in radiation performance. This work is especially relevant for high-gain antenna architectures, where the state of the art remains limited. Current dispersion-engineered designs are mostly narrowband, and no compact high-gain solution (> 35 dBi) has yet overcome dispersion-induced degradations, which lead to gain drop and beam squint.

The student will develop theoretical and numerical tools, investigate new concepts of periodic unit cells for the impedance surfaces, and design advanced antenna architectures exploiting principles such as true-time delay, shared-aperture multiband operation, or near-field focsuing with minimized chromatic aberrations. The project will also explore alternative fabrication technologies to surpass the constraints of standard PCB processes and unlock new dispersion capabilities.

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