Impact of the microstructure and the O/M ratio on the thermophysical properties of (U,Pu)O2-x fuel SFR

Closing the nuclear fuel cycle is essential for the development of low-carbon energy systems. In France, plutonium resulting from the reprocessing of irradiated UOX fuels is recycled through the fabrication of MOX (U,Pu)O2 fuel and used in some pressurized water reactors (PWRs). MOX fuel is also envisaged for future Generation IV sodium-cooled fast reactors (SFRs), including some concepts of small modular reactors (SMRs). In these reactors, the strong radial thermal gradient modifies the fuel microstructure and leads to a radial redistribution of oxygen, and therefore of the O/M ratio (M = U + Pu). The safe deployment of this fuel cycle therefore relies on obtaining new data, currently inaccessible, on the properties that govern heat transfer in MOX, notably thermal conductivity (lambda, W.M-1.K-1) and heat capacity (Cp, J.kg-1.K 1). Indeed, the available data remain limited for sub-stoichiometric MOX and for irradiated MOX. Fuel performance codes (FPCs) currently use correlations established from data obtained on UO2 or on MOX within restricted composition and temperature ranges. These extrapolations are particularly limiting for describing the hot zones of irradiated MOX, where the O/M ratio can reach values inaccessible by direct fabrication of a single-phase MOX. This PhD work therefore aims to study the impact of the O/M ratio and of the microstructure on the thermophysical properties of MOX fuel, currently inaccessible, between ~500 and ~3000 K. The measurements will be carried out by laser flash on MOX fabricated according to the RNR and COCA processes, in order to compare the impact of the different initial microstructures resulting from these two fabrication routes. In order to study and reproduce the most sub-stoichiometric states observed in reactor, an innovative strategy of in-situ adjustment of the O/M ratio will be developed in the CLASH device. The PhD will take place at CEA Marcoule, where the characterizations of the materials before and after thermophysical measurements will be carried out which will, for their part, be performed at JRC Karlsruhe (Germany) during a 12-month mobility. In parallel, thermodynamic calculations (CALPHAD) will be carried out in order to interpret the phase equilibria at high temperature, and thus relate the measured properties to the structural and physico-chemical evolutions of MOX. These new data will feed the FPCs in order to more precisely evaluate the temperature and the margin to MOX melting.

Development and validation of materials simulating MOx fuel dissolution residues

Dissolution in nitric acid is a key step in the recycling of spent nuclear fuels. In the case of MOx fuels (U,Pu)O2, it generates complex solid residues containing potentially recoverable actinides and fission products, some of which are critical metals of strategic interest for technologies such as semiconductors, photovoltaics, and fuel cells. A second oxidative dissolution step is currently being investigated to enable their recovery. However, the nature and physicochemical properties of these residues remain difficult to study due to their high radioactivity and limited availability.
The objective of this PhD thesis is to establish and validate a methodology for developing surrogate materials representative of the residues generated during the dissolution of MOx fuels.
The first step will consist of reviewing the literature to establish a comprehensive overview of the main physicochemical characteristics of actual residues, including their composition, particle size, and the nature and structure of the phases present, as well as the oxidation states of the cations. Dissolution experiments on simulated MOx fuels (simMOx) will then be carried out to produce residues that can be characterized using techniques that are difficult to apply to irradiated materials. These results will be used to define the properties to be reproduced when developing the surrogate materials. Their representativeness will be assessed by comparison with actual residues and those obtained from the dissolution of simMOx. Finally, their behavior during oxidative dissolution will be compared with that of actual residues and simMOx-derived residues, in order to validate their relevance as experimental model materials.
At the end of the PhD, the candidate will have acquired strong expertise in the study of complex systems, the physicochemical characterization of materials, and the critical analysis of literature and experimental data. This multidisciplinary training will open up a wide range of career opportunities in academic research and industrial R&D, both within and beyond the nuclear sector.

In-depth understanding of the dedensification phenomenon during MOX sintering and during a pseudo-thermal stability test

MOX (mixed uranium and plutonium oxide) is a civil nuclear fuel. It comes in the form of cylindrical pellets with a diameter and height of approximately 10 mm. It is produced using a process that includes a high-temperature sintering step in a controlled atmosphere. During the sintering of MOX fuel pellets—formed via uniaxial pressing from a previously prepared granular feedstock—a phenomenon of dedensification resulting in swelling may occur under certain conditions. This swelling can persist during thermal stability tests intended to simulate specific in-reactor irradiation conditions.

The aim of this thesis is to identify the physicochemical mechanisms underlying this dedensification phenomenon and to formulate them mathematically in order to develop a model.

The thesis therefore includes an experimental component—to be conducted at Cadarache (using UO2) and Marcoule (using MOX)—to provide data for the model, which will be mathematically formulated during a theoretical phase carried out in collaboration with modelers at Cadarache.

TEM study of the fine microstructure of sintered MOX

Transmission electron microscopy (TEM) is a key characterization tool for studying the microstructure of MOX (mixed uranium-plutonium oxide) fuel, regardless of the degree of homogeneity in the spatial distribution of plutonium. Preliminary results have shown that MOX fuel appearing homogeneous at the electron probe microanalysis scale was not homogeneous at the sub-micron scale of its constituent grains (Siméon et al., Journal of the European Ceramic Society 42 (2022) 7237-7246). One of the objectives of this thesis is to gain a detailed understanding of the formation of the MOX fuel microstructure, paying particular attention to potential plutonium-rich heterogeneities, given their significance for reprocessing (nitric acid dissolution). The impact of the manufacturing process (e.g., the MIMAS approach versus the direct co-milling approach) and sintering parameters (atmosphere, isothermal holding temperature, and holding time) on the development of these plutonium-rich zones must be taken into account. To this end, the student will need to identify existing sintered MOX samples (with a Pu/(U+Pu) content of 11 mol%) from previous studies and/or fabricate specific ones. These samples will differ based on the granular material preparation method used prior to uniaxial pressing and on the sintering conditions (specifically, oxygen partial pressure). In addition to standard microstructural characterization (grain size, pore size, and pore location via scanning electron microscopy; plutonium spatial distribution via electron microprobe and Raman spectroscopy), thin-foil preparation using a focused ion beam (FIB) and TEM characterization will be performed on the samples deemed most significant. Particular attention will be paid to plutonium localization (grain bulk, grain boundaries, space-charge layer formation) and local chemical composition (plutonium content, local O/M ratio) using EDS/EELS analysis. Alongside detailed microstructural characterization, the student will conduct nitric acid dissolution tests to attempt to establish correlations between plutonium heterogeneity (size, volume fraction, location, etc.) and the content of undissolved residue. The experimental work will be carried out at Marcoule (Atalante facility) and Cadarache (LECA-STAR laboratory). The results will be disseminated through scientific publications in peer-reviewed international journals.

Dynamic thermomechanics : from fields measurement to predictive modelling

Reliable Perovskite/Silicon tandem photovoltaic cells and modules

Organic-inorganic hybrid perovskites (HOP) have emerged as one of the most promising photovoltaic technologies of the last decade, paving the way for the development of highly efficient and cost-effective solar panels. By combining a HOP cell with a silicon (Si) cell, a tandem cell can be formed to optimize light absorption. This technology has achieved a record efficiency of 35.5% , making it a highly promising candidate beyond the current generations of silicon-based photovoltaics, which have reached their optimization limits. The primary challenge for the full deployment of Si/HOP tandem panels is ensuring stability and reliability during operation.
A joint research proposal between Forschungszentrum Jülich (FZJ) and CEA for two PhD positions (1 PhD in Julich, 1 PhD in CEA) aims to accelerate towards a stable and reliable PV technology as required for market-relevant implementation. Both centers bring long-standing expertise across photovoltaic materials development and characterization as well as cell and module optimization to the consortium. FZJ is currently expanding a dedicated effort focused on the early stages of tandem innovation, including novel materials and emerging device architectures . CEA contributes its strong track record in realizing photovoltaic cells / modules and translating performance into robust, reliability-oriented device and module concepts. Together, the partners will establish a tightly coupled pathway that links rapid innovation with rigorous validation, in order to shorten development cycles and accelerate technology transfer into scalable tandem products.
Both PhD candidates will collaborate closely on selecting material and process conditions for single junction perovskite and then silicon–perovskite tandem photovoltaics using automated/AI protocols, materials characterization, and full device fabrication/characterization. In CEA, the PhD candidate will focus on device fabrication/characterization selected on the basis of automated/AI protocols (done in Julich by the other PhD), stability/lifetime testing using different stress factors (light and temperature particularly) and outdoor conditions after encapsulating the cells. A specific method will be developed to predict cells’ lifetime from short tests, in order to accelerate the development workflow. Data from aging experiments in CEA will provide quantitative feedback to Jülich on both performance and operational durability, as well as insights into degradation modes. Secondments are planned, with each PhD candidate spending at least three months at the other institute to be trained in the techniques employed in the twin study.

Accelerated design of High Entropy Oxide thin films for carbon-free energies

Over the past decade, high-entropy oxides have emerged as a promising new class of materials for energy-related applications and corrosion resistance in extreme environments, both of which are central areas of CEA's activities.
However, their optimization remains limited by the vast compositional space that needs to be explored, leading most studies to focus on equimolar compositions.
This PhD project aims to overcome this limitation by combining combinatorial PVD using HiPIMS technology with artificial intelligence approaches based on Bayesian optimization, an approach that has not yet been explored for these materials.
The objective is to master the deposition of high-entropy oxides and optimize their properties for corrosion protection in high-temperature electrolyzers dedicated to low-carbon hydrogen production.
The deposited coatings will exhibit controlled stoichiometry, structure, microstructure, and texture, and will be characterized both in situ and ex situ using complementary techniques.
The project will provide a proof of concept for coupling combinatorial PVD with Bayesian optimization to accelerate the discovery and optimization of new materials.
This PhD project is part of the international doctoral programme of PEPR DIADEM and will bring together CEA (Saclay), ESRF (Grenoble), and NIMS (Japan).

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