Atomic-scale study of dislocation mobility in MOX fuel

The transition to carbon neutrality requires a rapid increase in low-carbon energy sources, including nuclear power, which necessitates a deep understanding of irradiated materials. Mixed oxide (MOX) fuel is particularly important as it optimizes the use of nuclear resources and reduces radioactive waste. The mechanical behavior of MOX under irradiation is crucial for ensuring the integrity of the fuel under various operating conditions.

The objective of this thesis is to perform atomistic simulations to understand dislocation mobility, essential for supporting multiscale modeling of the mechanical behavior of MOX. Molecular dynamics calculations will analyze dislocation mobility under different conditions of temperature, stress, plutonium content, and stoichiometric deviations, with the aim of establishing velocity laws. The results of these simulations will enhance micromechanical modeling within the CEA’s PLEIADES simulation platform, which is dedicated to simulating the complete lifecycle of nuclear fuel, from its fabrication to its storage.

The doctoral student will be based at the Fuel Behavior Modeling Laboratory in Cadarache, a dynamic environment with 11 permanent researchers and an equal number of doctoral students. Located in Provence, this center offers a pleasant working environment between the Verdon and Lubéron natural parks. The thesis will be carried out in collaboration with IM2NP, a leading laboratory in materials physics research.

The candidate should have a strong background in materials physics, ideally with experience in small-scale mechanics. These skills can be further developed during an M2 internship at the laboratory. The doctoral student will have the opportunity to present their work through scientific publications and at international conferences, opening up career opportunities in both research and industry.

Understanding helium trapping mechanisms in new nickel-based alloy grades developed for molten salt reactors

Nickel-based alloys are structural materials of choice for Molten Salt Reactors (MSRs). They offer excellent mechanical properties and good corrosion resistance. In these materials, helium production, mainly caused by the transmutation of nickel by fast neutrons, can reach levels sufficient to strongly embrittle the material or cause it to swell under irradiation. Helium is hardly soluble in the material, and condenses in the form of bubbles or segregates at grain boundaries. To limit these phenomena and successfully trap the helium, one solution is to introduce into the material to be irradiated a high density of nanoprecipitates, whose interfaces will serve as germination sites for nanometric bubbles capable of trapping the helium atoms, preventing the latter from migrating to the grain boundaries and degrading the material's performance. Corrected transmission electron microscopy will be used to study the precipitation kinetics of the thermodynamically expected phases, as well as the atomic structure of the interfaces formed between the precipitates and the matrix. A phase-field simulation of precipitation will also be considered. Finally, the He trapping mechanisms at the interfaces will be studied using electron energy loss spectroscopy (EELS).

Luminescent functional materials developed by additive manufacturing for corrosion monitoring

As part of the energy transition, extending the lifetime of metallic components exposed to corrosive environments is crucial, especially in the nuclear industry, where aggressive conditions lead to rapid degradation. Current maintenance methods, such as non-destructive testing using ultrasounds, are limited in detecting localized corrosion. To address this issue, luminescence-based techniques have been developed for in situ monitoring of material loss. Recent research has demonstrated the integration of luminescent materials into metallic components through additive manufacturing, providing optical properties and the potential to serve as corrosion markers. However, their behavior in corrosive environments and their luminescent characteristics require further exploration.
This thesis project aims to incorporate various luminescent candidates into metallic matrices using laser powder bed fusion (L-PBF) while studying the interplay between microstructure and corrosion. Corrosion will be assessed in NaCl and nitric acid environments to identify corrosive mechanisms and the optimized application. The experiments, accompanied by microstructural observations, will evaluate how long the phosphors remain fixed to the structure before migrating into the medium, an essential piece of information for defining detection devices and maintenance intervals. A test bench will also be established to monitor corrosion in situ.

Structure and mobility of unterstitial clusters and loops in uranium oxide

Uranium oxide (UO2) is the usual fuel used in nuclear fission power plants. As such, its behaviour under irradiation has been extensively studied. Irradiation creates vacancies or interstitial defects that control the evolution of the material's microstructure, which in turn impacts its physical (e.g. thermal conductivity) and mechanical properties. Interstitial clusters in particular play a major role.
On the one hand, at the smallest sizes, the diffusion of interstitials in UO2 is still relatively poorly understood. Experimentally, we observe the appearance of dislocation loops made up of interstitials as large as ten nanometres. Conversely, no cavities are observed and the vacancy defects remain sub-nanometric in size. This indicates that interstitials diffuse more rapidly than vacancies, with diffusion allowing interstitials to agglomerate and form loops. However, atomic-scale calculations show no major difference between the diffusion coefficients of vacancies and interstitials in UO2. One hypothesis to explain this apparent contradiction is that interstitial clusters diffuse rapidly (Garmon, Liu et al. 2023).
On the other hand, the three-dimensional interstitial clusters are expected to be the seeds of the dislocation loops observed by transmission electron microscopy in irradiated uranium oxide. However, the mechanisms by which the aggregates transform into loops and the nature of the loops changes remain poorly understood in uranium oxide. These mechanisms have very recently been elucidated for face-centred cubic metals (Jourdan, Goryaeva et al. 2024). It is possible that comparable mechanisms are at work in UO2 with the complication induced by the existence of two sub-lattices.
We therefore propose to study interstitial clusters in UO2 using atomic-scale simulations.
We will first study the structure of these three-dimensional subnanometric clusters. To do this, we will use artificial intelligence tools for classifying defect structures developed in the laboratory (Goryaeva, Lapointe et al. 2020). We will study the diffusion of these objects using molecular dynamics and automatic searches for migration saddle points using kinetic-ART type tools (Béland, Brommer et al. 2011). Secondly, we will study the relative stability of 3D clusters and loops of faulted and perfect dislocations and the transformations between these different objects.
This study will be based on interatomic interaction potentials. We will start by using empirical potentials available in the literature before turning to Machine Learning-type potentials (Dubois, Tranchida et al. 2024) under development at the CEA Cadarache Fuel Studies Department.

Béland, L. K., et al. (2011). ‘Kinetic activation-relaxation technique.’ Physical Review E 84(4): 046704.

Chartier, A., et al. (2016). ‘Early stages of irradiation induced dislocations in urania.’ Applied Physics Letters 109(18).

Dubois, E. T., et al. (2024). ‘Atomistic simulations of nuclear fuel UO2 with machine learning interatomic potentials.’ Physical Review Materials 8(2).

Garmon, A., et al. (2023). ‘Diffusion of small anti-Schottky clusters in UO2.’ Journal of Nuclear Materials 585: 154630.

Goryaeva, A. M., et al. (2020). ‘Reinforcing materials modelling by encoding the structures of defects in crystalline solids into distortion scores.’ Nature Communications 11(1).

Jourdan, T., et al. (2024). ‘Preferential Nucleation of Dislocation Loops under Stress Explained by A15 Frank-Kasper Nanophases in Aluminum.’ Physical Review Letters 132(22).

Atomistic modeling of fracture in heterogeneous borosilicate glasses

Heterogeneous borosilicate-based glasses contain crystalline or amorphous precipitates forming secondary phases embedded within the glass matrix. These materials are valued for their high thermal shock resistance and excellent chemical durability, making them ideal for various applications such as cookware and laboratory equipment. In particular, within the nuclear industry, many wasteforms effectively function as glass-ceramics due to the presence of elements that form precipitates.

It is well known that secondary phases can significantly affect mechanical properties, particularly fracture toughness. However, the specific mechanisms by which they influence mechanical properties at the atomic scale remain poorly understood. In particular, whether they are crystalline or amorphous and the structure of their interface with the bulk glass are expected to play a crucial role.

The primary aim of this project is to investigate the specific mechanisms by which precipitates influence mechanical properties at the atomic scale.
Additionally, it seeks to understand how these precipitates affect crack propagation.
For this purpose, numerical modelling tools based on molecular dynamics will be employed.
This technique simulates the behaviour of individual atoms over time under different testing conditions.
Thus, it enables probing the local structure of crack tips and how they interact with precipitates at the atomic level, providing valuable insights into the mechanisms underlying crack resistance in heterogeneous glasses.

Effect of microstructure and irradiation on susceptibility to intergranular cracking of alloy 718 in PWR environment.

Alloy 718, a nickel-based alloy, is used in fuel assemblies for pressurized water reactors (PWRs). In service, these components are subjected to high mechanical stress, neutron irradiation and exposure to the primary environment. Usually, this alloy shows very good resistance to intergranular cracking. However, there are microstructural and/or irradiation conditions which, by modifying the mechanical properties and plasticity mechanisms, make the material susceptible to intergranular cracking in the primary PWR environment.

In this context, the aim of this thesis will be to study the influence of microstructure (via different heat treatments) and irradiation on deformation localization and susceptibility to intergranular cracking in primary PWR media.

To this end, two grades will be tested, one deemed sensitive and the other not. In-situ SEM tensile tests on samples whose microstructure has been previously characterized by EBSD will be carried out to identify the types of intra- and intergranular deformation localization and their evolution. The non-irradiated state will be characterized as the reference state. In addition, exposure and intergranular cracking tests in the primary medium (coupons, slow tension, etc.) will be carried out on both grades and at different irradiation levels. The microstructure as well as surface and intergranular oxidation of the specimens will be characterized by various microscopy techniques (SEM, EBSD, FIB and transmission electron microscopy).

This thesis constitutes for the candidate the opportunity to address a problem of durability of metallic materials in their environment following a multidisciplinary scientific approach combining metallurgy, mechanics and physico-chemistry and based on the use of various cutting-edge techniques available at the CEA. The skills that he will thus acquire can therefore be valued during the rest of his career in the industry (including non-nuclear) or in academic institutions.

Study of wire additive manufacturing of a nuclear component with complex geometry

The general aim of the thesis is to study the feasibility of a component for the DEMO fusion reactor using Wire Additive Manufacturing (WAM). To achieve this, the PhD student will first design and manufacture demonstration parts representative of different sub-parts of the component in the laboratory's additive manufacturing cells. He or she will use CAD/CAM software to manufacture parts of increasing size and complexity, while ensuring repeatability.
These parts will be subjected to characterization work, firstly dimensional, to check their geometric conformity with the project specifications; but also microstructural and metallurgical, to guarantee manufacturing quality, in particular the absence of defects within the material (porosity, inclusions...) or metallurgical phases detrimental to its mechanical strength.
Finally, the PhD student will also be required to simulate the manufacture of certain parts using the finite element method, in order to analyze the evolution of parameters of interest, such as temperature, during manufacture, and to estimate the state of deformation and stress after manufacture. These simulations can be used to correct certain discrepancies between expected and actual results, within the framework of a calculation-test dialogue that will see the implementation of instrumentation also serving to validate the models. These simulations will be carried out using the Cast3M finite element code developed at CEA.

Translated with DeepL.com (free version)

Effect of plastic strain on brittle fracture: Decoupling of deformation induced dislocation structures and deformation induced microtexture evolution

In the nuclear field, the integrity of components must be ensured throughout their operating life, even in the event of an accident. The demand for justification of component resistance to the risk of sudden rupture is growing, and is being applied to a wide range of piping lines and equipment. The demonstration principle consists in showing that, even in the presence of a defect, the equipment is capable of withstanding the loads it is likely to be subjected to.
Particular attention is paid to brittle fracture by cleavage, because of its unstable and catastrophic nature, which immediately leads to the ruin of the component. Brittle fracture is sensitive to the level of plasticity and triaxiality at the crack tip, which explains the beneficial structural effect often observed on real components compared to laboratory specimens. The industrial challenge is to better understand the role of plasticity in relation to microtexture on brittle fracture, in order to improve current prediction criteria.

In the course of this thesis, the brittle fracture toughness of a ferritic steel will be evaluated after various types of mechanical pre-strain. By the end of the thesis, the candidate will have acquired solid skills in mechanical testing, microscopic analysis and numerical simulation. The work will be carried out between the LISN laboratory of the CEA and the materials center of the Ecole des Mines de Paris.

Development of very low carbon content martensitic stainless steels reinforced by a nano-oxides dispersion

This thesis aims to optimize the performance of future nuclear steels. Martensitic steels are particularly studied for the components of sodium-cooled fast reactor cores, as they exhibit lower swelling under irradiation compared to austenitic grades. To improve their creep properties, these steels are sometimes reinforced with a fine dispersion of stable nanometric oxides (Oxides Dispersed Strengthened). However, conventional martensitic ODS steels, with chromium content limited to 9-11 %Cr, often suffer from low toughness at room temperature.
Recent research indicates that the toughness of ODS steels could be significantly enhanced with very low carbon content. This thesis proposes an original approach that combines the exceptional toughness and corrosion resistance of Maraging steels with an ODS-type precipitation. Indeed, the Maraging stainless steels are rich in chromium (10-15 %) and nickel (4-9 %), with carbon content below 0.02 % by weight. After austenitization and quenching, these steels exhibit a martensitic structure, providing an outstanding balance between yield strength and toughness.
To evaluate the performance of these disruptive grades, compositions of interest will be selected, developed, and characterized at CEA with collaboration of academic partner teams.

JOB PROFIL: The applicant must be master-2 graduated with training in materials science and ideally metallurgy. The proposed subject is mainly experimental. A basic knowledge of electronic microscopy and/or XRay diffraction is required for this position. At the end of the PhD the applicant will be highly skilled in steel metallurgy and will have operated a large number of microstructural characterizations advanced tools (SEM, TEM, SAXS XRD, DSC). Naturally, he/she can pretend to a metallurgy researcher position in a large range of industries.

Hydrogen transport and trapping in austenitic alloys coupling experiments and simulations.

Molecular hydrogen H2 is an alternative energy carrier to traditional fossil fuels, gas or oil. It meet the current energy and environmental challenges, i.e. the need to store greenhouse gases free energy produced by intermittent means such as wind turbines or solar panel. Nevertheless, its safe storage and transportation is one of the keys to its use. The containers or pipes that carry the hydrogen must be leaktight and maintain their integrity over time, for both economical and safety reasons. Understanding and predicting the behavior of hydrogen in container/pipeline alloys and the associated mechanical degradation – such as embrittlement – is therefore crucial for the development of the hydrogen industry. These issues are also generic to all alloys exposed to a source of hydrogen, in corrosion or in the metallurgical industries where the hydrogen simply comes from contact with water, or in the oil&gas industry where hydrogen comes from hydrogen sulphides present in hydrocarbons.

If many experimental works have identified hydrogen embrittlement as the origin of the degradation of alloys exposed to hydrogen, large gray areas still remain on the mechanisms at work due to experimental difficulties and the great variability of the observed phenomena. In addition, the transport and trapping of hydrogen prior to mechanical degradation are poorly known and poorly documented at the nanoscale.

The objective of the thesis is to explore the mechanisms of hydrogen trapping / transport in austenitic materials, as well as its distribution in volume, prior to cracking in order to be able to report and explain the experimental observations.
To achieve this objective, the thesis work will be dedicated to the study of pure nickel, a model system for the austenite phase. The study will be carried out in three stages: (i) thermodesorption measurements and (ii) atomic scale simulations using molecular dynamics, both feeding chemical kinetics modeling coupled with Fick's law at the mesoscopic scale.

Top