Reactive metals corrosion in innovative binders – Experimental study and hydro-chemo-mechanical modelling
Nuclear waste management requires the packaging of several kinds of metal wastes for long-term storage. These wastes, which can be very reactive metals, are prone to corrosion and commonly immobilised into containers with hydraulic binders as embedding matrices. Innovative binders (low carbon cements, alkali activated materials) are thus developed to increase the packaging performances. The main objective of the European project STREAM (in the frame of the Eurad-2 program) is to evaluate the interactions between these metal wastes and the selected cement matrices. The PhD thesis purpose is to investigate the reactive metal corrosion in the selected binder with electrochemical techniques. A generic experimental protocol will be developed in order to determine the impact of the corrosion products growth at the metal/binder interface on the global mechanical behaviour of the binder-waste composite and possible micro-cracks occurrence. A post-mortem characterisation will be performed on the metal/binder microstructure with mechanical properties measurements of the materials at the interface, especially the corrosion products. Afterwards, these results will feed a simplified Hydro-Chemo-Mechanical (HCM) model aiming the simulation of corrosion consequences on the composite material behaviour. Subsequently, this model will be used for long-term simulation at the waste package scale.
This research project is aimed at a PhD student wishing to improve his/her skills in materials science both in the experimental field and in the modelling/simulation of coupled physicochemical phenomena.
Optimization of the catalytic layer for CO2 electroreduction integrated into a PEM electrolyzer
This thesis focuses on optimizing the catalytic layer for CO2 electroreduction in an acidic medium, integrated into a proton-exchange membrane (PEM) electrolyzer. The aim is to upgrade CO2 by converting it into valuable chemicals, such as carbon monoxide. The acidic environment inherent to PEM electrolyzers helps limit carbonate formation, improving CO2 conversion efficiency. However, CO2 reduction in acidic media competes with the hydrogen evolution reaction, which reduces the selectivity of electroreduction products. This work seeks to develop noble-metal-free catalysts inspired by those used for oxygen reduction in fuel cells, improve the properties of carbon supports, and optimize the design of the catalytic layer, in particular thickness, porosity and hydrophobicity, to maximize CO2 conversion into target molecules. Finally, the active layer will be integrated into a 16 cm² PEM electrolyzer to assess overall performance and gain insights into the mechanisms involved through electrochemical characterization.
Microemulsion model: Towards the prediction of liquid-liquid extraction processes
This multi-scale modeling thesis aims to develop innovative theoretical approaches and numerical tools to revolutionize strategic metal extraction processes, such as liquid-liquid extraction, whose underlying mechanisms remain poorly understood. To address these challenges, solvent phases will be represented as microemulsions through a synergy of mesoscopic and molecular modeling approaches.
The mesoscopic approach will involve the development of a code based on microemulsion theory using a random wavelet basis. This code will enable the characterization of the structural and thermodynamic properties of the solutions. The molecular approach will rely on classical molecular dynamics simulations to evaluate the curvature properties of the extractants, which are essential for bridging the two scales.
The new high-performance computational code may integrate artificial intelligence techniques to accelerate the minimization of the system’s free energy while accounting for all chemical species present with a minimal number of parameters. This will pave the way for new research directions, such as predicting speciation and calculating thermodynamic instabilities in ternary phase diagrams, thereby identifying unexplored experimental conditions.
This PhD thesis, conducted at the Mesoscopic Modeling and Theoretical Chemistry Laboratory at the Marcoule Institute for Separation Chemistry, will have applications in the recycling domain and extend to the broader field of nanoscience, thereby expanding the impact of this work.
The PhD candidate, with an academic background in physical chemistry, theoretical chemistry, or physics, and a strong interest in programming, will be encouraged to disseminate his/her scientific results through publications and presentations at national and international conferences. Upon completion of the thesis, the candidate will have acquired a wide range of skills in modeling and physical chemistry, opening numerous professional opportunities in both academic research and industrial R&D.
Study of the amorphous intermediate states during the precipitation of actinides oxalate
Growing energy needs and the climate emergency require a rapid transition to completely carbon-free energy, by mixing renewable energies and sustainable nuclear power. In this context, the precipitation of plutonium and uranium in the form of oxalate constitutes a key step in the industrial process of recycling spent fuel. A detailed understanding of the crystallization mechanisms of these oxalates thus constitutes a major challenge for better management of these operations.
However, it is now widely accepted that ions in solution assemble into crystals via a series of non-crystalline transient states, which fundamentally contradicts all classical nucleation theories used in precipitation models. In particular, we have demonstrated in recent years that rare earth oxalate crystals (Eu, Nd, Ce, Tb), some used to experimentally simulate the recycling of uranium and plutonium, form via liquid, reagent-rich nanodroplets which separate from the aqueous solvent. This behavior modifies the view hitherto retained for the precipitation of these oxalates and leads us to question the behavior of actinide oxalates.
The aim of this thesis is to confirm or refute that transient mineral droplets also form during the formation of uranium and plutonium oxalates, and to determine whether crystallization transients impact the precipitation models used to calibrate the recycling process of nuclear fuel. This study will not only impact precipitation processes used in recycling, but will also advance a fundamental question about long-debated “non-classical” crystallization.
Online analysis of actinides surrogates in solution by LIBS and AI for nuclear fuel reprocessing processes
The construction of new nuclear reactors in the coming years will require an increase in fuel reprocessing capacity. This evolution requires scientific and technological developments to update process monitoring equipment. One of the parameters to be continuously monitored is the actinide content in solution, which is essential for process control and is currently measured using obsolete technologies. We therefore propose to develop LIBS (laser-induced breakdown spectroscopy) for this application, a technique well suited for quantitative online elemental analysis. As actinide spectra are particularly complex, we shall use multivariate data processing approaches, such as several artificial intelligence (AI) techniques, to extract quantitative information from LIBS data and characterize measurement uncertainty.
The aim of this thesis is therefore to evaluate the performance of online analysis of actinides in solution using LIBS and AI. In particular, we aim to improve the characterisation of uncertainties using machine learning techniques, in order to strongly reduce them and to meet the monitoring needs of the future reprocessing plant.
Experimental work will be carried out on non-radioactive actinide simulants, using a commercial LIBS equipment. The spectroscopic data will drive the data processing part of the thesis, and the determination of the uncertainty obtained by different quantification models.
The results obtained will enable publishing at least 2-3 articles in peer-reviewed journals, and even to file patents. The prospects of the thesis are to increase the maturity level of the method and instrumentation, and gradually move towards implementation on a pilot line representative of a reprocessing process.
Electrolyte ceramics for oxygen potentiometric sensors in aggressive media of advanced nuclear reactor
The solid electrolytes are thought to play major role in future energetic systems (SOFC, SOEC). Among them, oxide ceramics with fluorite structure are particularly important. Correctly doped, their ionic conductivity is high and they are suitable for applications in aggressive media or at high temperatures. However, these properties are closely related to their microstructure, thus to their fabrication route. At CEA IRESNE, we develop fluorite based-potentiometric sensors for oxygen monitoring of advanced reactors coolants.
This thesis proposed to study the relation between the microstructure of two fluorite materials, doped hafnium or thorium oxides, and their behavior in liquid sodium or molten chlorides. The influence of grain size, density and impurity contents on the corrosion kinetic in sodium would provide insights on the corrosion mechanisms. The ultimate aim is to optimize the service life of these ceramics in oxygen sensors for sodium based energetics systems and to test them. The electrolyte will be used in sensors to characterize the behavior of oxygen in these complex media.
The student should be graduated in materials science. The thesis work will take place at the CEA/IRESNE Institute on the Cadarache site (France, Provence) in collaboration with the Institute of separative chemistry of Marcoule (France, Occitanie).
Purification of chloride salts for safe use in energy production systems: development of methods, understanding and optimization.
Chloride molten salts are of major interest as coolants of high temperature energy production systems (solar, nuclear). However, they suffer from the high corrosion rates on structural materials, which is mainly related to their chemical purity. The control of oxygen activity is of prime interest to limit the dissolution of a large number of elements. However, some salts of interest for the nuclear industry (ternary NaCl-MgCl2-PuCl3 and its surrogate NaCl-MgCl2-CeCl3) are particularly difficult to purify, due to their high affinity with water.
Therefore, the understanding of the nature and stability of species formed in non-purified system (chlorides, oxides, oxi-chlorides, hydroxi-chlorides) is mandatory to propose appropriate purification methods for industrial systems. The Ph D will have to purify and characterize different salt mixtures (from binary to quaternary systems) from available methods in the laboratory:
• For purification: electrolysis, precipitation, filtration, chlorinating gas bubbling
• For characterization: electrochemical technics, potentiometric O sensors, Raman spectroscopy, analytical chemistry, materials characterization…
The thesis will take place at the institute of Energy (IRESNE) of the CEA Cadarache (Provence, France). The main laboratory (LMCT) has a large experience of advanced coolants chemistry (in particular sodium). Some collaborations are engaged with other labs of the CEA (Marcoule) and with the LGC Toulouse, both having long experience in molten salt chemistry.
The student should be graduated in electrochemistry or materials science.
Investigation of autocatalysis phenomena occurring in nitric acid dissolution through electrochemical methods
The nuclear fuel recycling process, used at the La Hague plant in France, begins with the nitric dissolution of spent fuel, mainly composed of uranium and plutonium oxides. In a context of plant renewal and widespread of MOX fuel recycling, innovative new dissolution equipment are currently studied. The sizing of such devices is currently limited by the absence of a fully comprehensive model for the dissolution of mixed oxides, which is a highly complex reaction (three-phase involved, self-catalytic, heterogeneous attack, etc.). Despite substantial progress made in previous studies, a number of questions remain unanswered, particularly concerning the reaction mechanisms involved and the nature of the catalyst.
Electrochemical methods (cyclic voltammetry, electrochemical impedance spectroscopy, rotating electrode, etc.) have never been used to understand dissolution, yet they should prove relevant as already demonstrated by the studies carried out on this subject by CEA Saclay in the field of corrosion. Therefore, the aim of this thesis is to apply these experimental methods for the first time to the dissolution of nuclear fuels, through a phenomenological approach. To achieve this, the student will be able to rely on the teams and facilities of Saclay and Marcoule centers, specialized respectively in electrochemical methods for the corrosion studies and the physico-chemical modeling of dissolution.
This cross-disciplinary study, involving materials science, electrochemistry and chemical engineering, will follow a stimulating fundamental research approach, but will also take place in a highly dynamic industrial context. Initially, the work will be carried out on inactive model and noble materials (at the Saclay center), then on real materials containing uranium and/or plutonium (at the Marcoule center).
Towards a Method for characterizing the electrokinetic Properties of Particles in water at high Temperatures
In the field of industry and particularly energy, liquid water circuits are omnipresent. Fluids, by interacting with pipes made from metal alloys, inevitably lead to the formation of corrosion products.
Predicting the behavior of small particles (order of magnitude of µm) is therefore of particular interest. Indeed, due to their size, the behavior of the latter is governed by forces of electrical origin responsible for their adhesion to the surfaces. The electrokinetic properties and in particular the surface potential thus control the fate of the particle and can be defined using the zeta potential. This quantity characterizes a solid/solution couple and takes into consideration both the particle and its surface chemical properties as well as the solution where the particle is located.
If the characterization of the zeta potential at room temperature is quite widespread, its determination at high temperature is today confined to a few examples (theses by C. Cherpin 2022 [1] and M. Barale 2006 [2], studies of VTT [3] and EDF with the University of Besançon 2002 [4] and the EPRI patent 1994 [5]). The CEA (LC2R) has developed an innovative measurement method currently being patented to explore poorly developed experimental techniques based on theoretical hypotheses to be confirmed.
Through multi-physics (flow, temperature, chemistry, electrochemistry, etc.) and multi-scale (microscopic particles influencing a macroscopic state) approaches, the objective of the thesis is therefore to carry out measurements of the surface properties of particles in water at high temperature depending on the physicochemical conditions (pH, RedOx and temperature), to adapt existing models or propose new ones then validate them with experimental data.
The data thus obtained is intended to feed the simulation codes in order to better understand and control the aging of the circuits.
[1] C. Cherpin, PhD, 2022, Modelling the behaviour of colloidal corrosion products in the primary circuit of Pressurized Water Reactors
[2] M. Barale, PhD, 2006, Etude du comportement des particules colloïdales dans les conditions physico-chimiques du circuit primaire des réacteurs à eau sous pression
[3] E. Velin, Master’s Thesis, 2013, The effect of Temperature on the Zeta Potential of Magnetite Particles in Ammonia, Morpholine and Ethanolamine Solutions
Development of high-halogen argyrodites for all-solid all-sulfide battery
All-solid-state batteries have been enjoying renewed interest in recent years, as this technology offers the prospect of higher energy densities due to the use of lithium as a negative electrode, as well as increased battery safety compared with Li-ion technology. The use of sulfides as positive electrode materials coupled with argyrodite as solid electrolyte are interesting systems to develop. The argyrodites achieve ionic conductivities close to those of liquid electrolytes. Moreover, the electrochemical stability window of sulfides is close to that of argyrodite, making all-sulfide technology a promising one for the development of all-solid batteries.
In order to improve the conduction properties of argyrodites, recent studies have shown that ionic conductivity is highly dependent on their local structure. Solid-state NMR thus appears to be a promising technique for probing the local environments of the nuclei mentioned, and in particular for quantifying the variety of different local environments favoring an increase in ionic conductivity. Some compositions enriched in halides appear to promote ionic conduction, and the synthesis of corresponding materials and their structure will be studied.
The thesis will focus on two main areas: the study of all-sulfide batteries and the fine characterization of argyrodite with controlled local structures. Halogen-rich argyrodites will be developed and studied to determine the influence of different local environments on conduction properties.