Hard carbons are the most commonly used negative electrode materials in Na-ion batteries. Their capacity exceeding 300 mAh/g, low operating voltage, long lifespan, and power performance make them the best option for commercializing Na-ion batteries. However, several challenges remain to approach the performance of low-impact Li-ion technologies like LF(M)P/graphite. One major limitation is their low volumetric density. Their disordered nature and resulting microporosity lead to a lower skeletal density compared to graphite. This significantly affects both the volumetric and gravimetric energy densities due to the difficulty of compressing the electrodes.

The main objective of this thesis is to establish a link between the material's skeletal density and the electrode's calendering capability to reduce its porosity. First, we will evaluate the relationship between the structure, morphology, and surface state of hard carbon and the electrode's density. We will attempt to understand the impact of calendering on the material’s properties. Then, we will assess the tortuosity and conductivity of hard carbon electrodes to predict their performance. Finally, we will work on improving and optimizing the electrodes in terms of energy densities, focusing particularly on electrode formulations.