The fabrication of nuclear fuels based on actinide oxides (UO2, PuO2) involves numerous powder-handling operations, during which segregation phenomena may occur. These phenomena—arising from differences in particle size, shape, density, or surface condition—directly affect the homogeneity of the mixtures and, consequently, the quality and consistency of the resulting fuel pellets. Controlling these effects is therefore a major industrial challenge to ensure both process robustness and final product conformity.

This PhD project aims to deepen the understanding of the mechanisms driving powder de-mixing of UO2 during transfer stages, particularly during vibratory conveyor transport and gravitational discharge. The main scientific objective is to establish the relationship between the physical and rheological properties of the powders, the process operating conditions, and the intensity of the observed segregation phenomena. The work will combine experimental studies and numerical simulations using the Discrete Element Method (DEM) to identify the material and process parameters influencing segregation. Experimental setups will be developed to characterize the powders and quantify the degree of de-mixing, while simulations will serve to validate and extrapolate the experimental observations.

Conducted at CEA Cadarache, within the Uranium Fuel Laboratory (LCU) of the Institute for Research on Nuclear Systems for Low-Carbon Energy Production (IRESNE), and in collaboration with the TIMR laboratory at UTC, this project will provide recommendations to limit segregation during industrial operations and improve the prediction of segregation tendencies in powder mixtures, particularly in cohesive actinide powders.

The PhD candidate will disseminate their findings through publications and conference presentations. They will also have the opportunity to learn and refine several transferable techniques applicable to a wide range of materials science and engineering contexts.In particular, the issues related to the physics of granular materials, which form the core of this thesis, are of significant industrial relevance and are shared by many other sectors handling powders, such as the pharmaceutical, food processing, and powder metallurgy industries.