CEA is currently carrying out R&D studies to assess the potential of Additive Manufacturing (AM) processes using wire deposition (WAAM and WLAM) for 316L steel, a material used in the manufacture of a large number of components. These processes are similar to the welding techniques currently used in the manufacture and repair of parts for the nuclear industry. Microstructures with a strong crystallographic texture are often obtained after welding or additive manufacturing, leading to highly anisotropic mechanical behaviors, and the prediction of these microstructures is also a key element in ensuring the reliability of non-destructive testing of parts manufactured in this way.
The aim of the thesis, which will be based on a coupled experimental/simulation approach, is to gain a better understanding of the main physical phenomena involved in solidification, in particular grain growth.
To this end, an original approach to characterizing these phenomena will be conducted on the basis of an innovative instrumented test, with the aim of obtaining a high-resolution quasi-3D view of the molten zone during solidification. The results of the experimental approach will enrich the physical models of solidification, already implemented in a 3D CA-FE (Cellular Automaton-Finite Element) model, combining a Cellular Automata (CA) approach and thermal or multiphysics modeling (FE) of the molten bath, to simulate the solidification microstructures resulting from additive manufacturing and welding processes.